How to Make the Best Smoked Mac and Cheese Recipe at Home

If you’re looking for the ultimate comfort food with a smoky twist, this smoked mac and cheese recipe is exactly what you need. Creamy, cheesy, and infused with the rich flavor of wood smoke, this dish is a crowd-pleasing side for BBQs, cookouts, or holiday gatherings. With simple ingredients like elbow macaroni, cheddar cheese, and smoked paprika, you can create a decadent meal that tastes like it came from a top-tier BBQ restaurant — but right in your kitchen.

This guide will walk you through every step of the process, from cooking the pasta to adding that perfect smoky flavor using a pellet smoker or cast iron skillet. Plus, you’ll get tips on ingredient swaps, customizations, and how to store leftovers. Let’s dive into making the best-smoked mac and cheese recipe you’ve ever tasted.


Recipe Card

smoked mac and cheese recipe

Recipe name: Smoked Mac and Cheese Recipe

Description A rich, creamy, and smoky twist on classic macaroni and cheese. This smoked mac and cheese recipe is perfect as a BBQ side or a standalone comfort food meal.

  • Prep Time: 15 minutes
  • Cook Time: 1 hour
  • Total Time: 1 hour 15 minutes
  • Servings: 8
  • Calories: 450

Ingredients List

  • 2 cups elbow macaroni
  • 2 cups cheddar cheese, shredded
  • 1 cup gouda cheese, shredded
  • 4 oz cream cheese, softened
  • 1 cup whole milk
  • ½ cup heavy cream
  • 2 tbsp unsalted butter
  • ½ cup breadcrumbs (for topping)
  • 1 tsp smoked paprika
  • Salt and pepper (to taste)

Instructions

  1. Cook the Pasta: Boil the elbow macaroni to al dente according to package instructions. Drain and set aside.
  2. Make the Cheese Sauce: Melt butter in a large skillet. Stir in cream cheese, milk, and heavy cream until smooth. Slowly add shredded cheese, stirring until melted and creamy. Add salt, pepper, and smoked paprika.
  3. Combine Pasta and Sauce: Combine the cooked macaroni with the cheese sauce, making sure it’s completely coated.
  4. Smoke the Mac and Cheese: Transfer to a cast iron skillet or aluminum pan. Smoke at 225°F for 45-60 minutes using hickory or applewood chips.
  5. Add Topping: Sprinkle breadcrumbs on top and let it smoke for an additional 10-15 minutes to get a crispy, golden crust.

Notes

  • For a creamier sauce, use a higher ratio of gouda or add extra cream.
  • Want it spicier? Add jalapeños or cayenne pepper to the cheese sauce.

Nutrition Information

  • Serving Size: 1 cup
  • Calories: 450
  • Sugar: 3g
  • Sodium: 650mg
  • Fat: 28g
  • Saturated Fat: 16g
  • Unsaturated Fat: 10g
  • Trans Fat: 0g
  • Carbohydrates: 32g
  • Fiber: 2g
  • Protein: 18g
  • Cholesterol: 90mg

Why You’ll Love This Recipe

  • Flavor Packed: The combination of creamy cheese sauce and rich smoky flavor is irresistible.
  • Versatile: Serve it as a side dish for BBQs, potlucks, or even as a main course.
  • Easy to Make: With a few simple ingredients and a smoker, you’ll have an impressive dish in no time.
  • Crowd Favorite: This recipe never fails to impress family and guests at gatherings.

How to Make Smoked Mac and Cheese (Step-by-Step)

Making the smoked mac and cheese recipe at home is simpler than you might think. With just a few key ingredients and a smoker (or an oven if you don’t have one), you’ll have a rich, creamy, and smoky dish that rivals any restaurant version. Follow these simple step-by-step instructions to achieve the perfect balance of gooey cheese, tender pasta, and smoky flavor.

Step 1: Cook the Pasta

To get started, cook the elbow macaroni to an “al dente” texture. This means the pasta should be a little firm to the bite, as it will keep cooking while it’s being smoked.

Instructions:

  1. Fill a large pot with water, mix in some salt, and heat it until it boils.
  2. Add 2 cups of elbow macaroni (or your pasta of choice) to the boiling water.
  3. Cook for about 7-8 minutes or as per the package instructions.
  4. Drain the pasta and set it aside.
smoked mac and cheese recipe

Pro Tip: Don’t overcook the pasta, as it will absorb the creamy cheese sauce during smoking. Slightly undercooked pasta works best for this smoked mac and cheese recipe.

Step 2: Prepare the Cheese Sauce

The key to a creamy smoked mac and cheese recipe is its rich and velvety cheese sauce. This blend of cheddar, gouda, and cream cheese creates a velvety, rich consistency.

Instructions:

  1. In a large skillet, warm up 2 tablespoons of butter over medium heat until melted.
  2. Add 4 oz of softened cream cheese, stirring constantly until it begins to melt.
  3. Slowly pour in 1 cup of whole milk and ½ cup of heavy cream, stirring until the mixture is smooth.
  4. Add 2 cups of shredded cheddar cheese and 1 cup of shredded gouda. Stir continuously until the cheese is fully melted and the sauce is thick and creamy.
  5. Season the sauce with 1 teaspoon of smoked paprika, a pinch of salt, and a dash of pepper.

Pro Tip: For the best results, opt for freshly shredded cheese. Pre-shredded cheese usually has anti-caking agents added, which can stop it from melting evenly. This is essential for a creamy smoked mac and cheese recipe.

Step 3: Combine Pasta and Cheese Sauce

With your pasta cooked and your cheese sauce ready, it’s time to bring them together. This step ensures every piece of macaroni is fully coated in creamy goodness.

Instructions:

  1. Pour the cooked pasta into a large mixing bowl or directly into a cast iron skillet.
  2. Pour the cheese sauce over the pasta, stirring gently to combine. Ensure every noodle is coated in a rich, cheesy sauce.
  3. If you’re adding extra ingredients like bacon, jalapeños, or pulled beef, mix them in at this stage.
smoked mac and cheese recipe

Pro Tip: If you want to take your smoked mac and cheese recipe up a notch, consider adding crispy bacon bits or caramelized onions for added texture and flavor.

Step 4: Smoke the Mac and Cheese

Now it’s time for the magic — smoking! This is where the signature smoky flavor infuses the dish, turning a simple mac and cheese into a gourmet experience.

Instructions:

  1. Preheat your smoker to 225°F (107°C). If you’re using a pellet smoker, hickory, applewood, or pecan pellets are excellent choices.
  2. Transfer the macaroni and cheese mixture into a cast iron skillet or aluminum foil pan.
  3. Place the pan on the smoker grates and close the lid. Let it smoke for 45 to 60 minutes.
  4. Check the dish every 20 minutes, stirring gently to ensure even smoke distribution.

Pro Tip: For a stronger smoky flavor, allow it to smoke for up to 90 minutes. However, if you prefer a milder taste, 45 minutes will do the trick. Hickory wood produces a bold, smoky flavor, while applewood offers a sweeter, more subtle flavor for your smoked mac and cheese recipe.

Step 5: Add the Topping and Finish

A golden, crispy breadcrumb topping adds the perfect crunch to your smoked mac and cheese recipe. Here’s how to achieve that crispy finish:

Instructions:

  1. In a small bowl, combine ½ cup of breadcrumbs with 1 tablespoon of melted butter.
  2. Evenly sprinkle the breadcrumb mixture over the mac and cheese in the skillet.
  3. Smoke the mac and cheese for an additional 10-15 minutes, or until the breadcrumbs turn golden brown and crispy.

Pro Tip: Want extra crunch? Use panko breadcrumbs instead of regular breadcrumbs. You can also mix in shredded parmesan cheese for a richer, more flavorful topping.


Key Ingredients and Substitutions

  • Cheese Blend: Use cheddar, gouda, and cream cheese for optimal creaminess. Swap in Monterey Jack or smoked mozzarella for variety.
  • Pasta: Elbow macaroni is traditional, but cavatappi or penne also works well.
  • Milk and Cream: Whole milk and heavy cream make the sauce ultra-creamy. Sub in half-and-half if needed.
  • Optional Add-ins: Add bacon, jalapeños, or shredded BBQ chicken for a flavor boost.

Expert Tips for Success

  • Choose the Right Cheese: Avoid pre-shredded cheese (it contains anti-caking agents that prevent smooth melting) for the best results in your smoked mac and cheese recipe.
  • Control Smoke Levels: For a subtle flavor, smoke for 30 minutes. For bold flavor, go for 1 hour in your smoked mac and cheese recipe.
  • Use Cast Iron: A cast iron skillet distributes heat evenly and infuses smoky flavor into your smoked mac and cheese recipe.
  • Don’t Overcook Pasta: Stop boiling at al dente so it doesn’t become mushy after smoking, ensuring the perfect texture in your smoked mac and cheese recipe.

Variations and Customizations

  • Meat Lovers: Add smoked sausage or pulled beef for a heartier dish.
  • Spicy Kick: Add smoked paprika, cayenne pepper, or jalapeños for a spicy version.
  • Vegetarian: Use vegetable broth and eliminate meat-based add-ins.
  • Gluten-Free: Use gluten-free pasta and breadcrumbs to make it allergy-friendly.

Storage and Reheating Instructions

  • Refrigeration: Keep it in an airtight container for up to 4 days.
  • Freezing: Freeze portions for up to 3 months. Thaw in the fridge overnight before reheating.
  • Reheating: Reheat in the oven at 350°F for 15-20 minutes, or microwave for 2-3 minutes.

Serving Suggestions

  • Pair it with BBQ ribs, smoked brisket, or pulled beef.
  • Serve with fresh green salad, roasted veggies, or cornbread.
  • Perfect for potlucks, summer cookouts, and holiday dinners.
smoked mac and cheese recipe

Frequently Asked Questions (FAQs)

Can I make this without a smoker?

Yes! Use an oven at 350°F and add liquid smoke to the cheese sauce.

What’s the best wood for smoking mac and cheese?

Hickory and applewood are ideal for smoky and sweet flavor profiles.

How do I prevent the cheese from separating?

Use freshly grated cheese and avoid overheating the sauce. Stir constantly for a smooth, creamy texture.


If you love this smoked mac and cheese recipe, you’ll want to check out these delicious dishes:

  • Chick-fil-A Mac and Cheese Recipe: Discover how to recreate the famous Chick-fil-A mac and cheese at home. This rich and creamy dish is packed with a blend of cheeses, delivering a comfort food classic that’s just as delicious as the restaurant version. Pair it with your homemade smoked mac and cheese recipe for the ultimate mac and cheese feast.
  • Paula Deen Mac and Cheese: Indulge in the Southern-style goodness of Paula Deen’s mac and cheese. Made with a luscious combination of butter, cream, and gooey cheese, it’s the perfect side dish for any occasion. Serve it alongside a flavorful smoked mac and cheese recipe to delight your guests with two irresistible options.
  • Garlic Parmesan Broccoli Mac and Cheese: Upgrade your classic mac and cheese with the savory flavors of garlic, parmesan, and tender broccoli. This veggie-packed twist offers a deliciously cheesy experience with a touch of freshness. Enjoy it as a healthier alternative to your favorite smoked mac and cheese recipe for a balanced family dinner.

Conclusion

There’s nothing quite like the rich, creamy, and smoky flavor of this smoked mac and cheese recipe. Whether you’re serving it at a BBQ, a family gathering, or a cozy night in, this dish will have everyone asking for seconds. With its blend of cheddar, gouda, and cream cheese, every bite is a savory masterpiece.

Try it for your next get-together, and don’t forget to leave a comment sharing how you made it your own. We love hearing your tips, add-ins, and custom twists on this iconic comfort food.

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